Selected work
From-Scratch Assembly & Commissioning of an Outdoor Dedusting System
Unloading, in-plant transport, full from-scratch assembly, connection and commissioning of an outdoor stationary industrial aspiration (dedusting) system at an aluminium-processing plant — refurbished equipment with new power units, built up and started turnkey.
At a glance
Client
Confidential — industrial ventilation contractor
Industry
Industrial ventilation & dedusting
Location
Poland
Service
Lift-in, full assembly & commissioning
outdoor aspiration system · cyclones + separators + ducting · up to 15 m work height · 3 specialists · 2 weeks
The challenge
A complete outdoor aspiration system had to be assembled from scratch on a prepared site — large units lifted and joined at height, with flawless sealing and alignment so it would run on commissioning.
- High-level outdoor assembly of oversized units — cyclones, separator hoppers, large-diameter ducting and access platforms — onto a single steel support frame.
- Precise mating of flanged joints and pipework by height, with units set for correct connection.
- Refurbished equipment with new power units (radial fans) — restored and new parts combined into one working line, with flawless sealing and alignment required for commissioning.
Our approach
- 1
Survey & plan
Site hand-over, an assessment of the assembly sequence and lifting scheme, and planning of the support frame, units and pipework.
- 2
Engineering & rigging
A Manitou telehandler (6 t capacity) to lift and position the cyclone bodies, hoppers and steelwork; an articulated boom lift with a 15 m working height for the high-level assembly. Units slung, raised and joined on the support frame.
- 3
Logistics
Unloading the delivered equipment and moving it across the plant to the point of assembly.
- 4
Assembly
Full build-up from scratch — support frame and access platforms, cyclones and separator hoppers, radial fans, ducting and distribution, flanged joints mated and everything levelled.
- 5
Commissioning
Connection and commissioning by NM Solutions — the system handed over in working order.
What made it unusual
Assembly of refurbished equipment with new power units integrated — restored units and new components combined into one working aspiration line, built and started turnkey.
Results
2 weeks
Timeline
3 specialists
Crew
up to 15 m
Work height
0 incidents
Safety
A 3-person crew unloaded, assembled from scratch and commissioned the outdoor industrial aspiration system at the aluminium plant in 2 weeks — integrating new power units into the refurbished package and commissioning it turnkey. The client confirmed their satisfaction with the quality and schedule in a written letter of thanks.